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High-Quality Ultrasonic Welding Machine from China Suppliers and Factory - Stable Performance and Strong Output
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High-Quality Ultrasonic Welding Machine from China Suppliers and Factory - Stable Performance and Strong Output

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Principle and Application of Ultrasonic Metal Welding Machines

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Our ultrasonic metal welding machine is a high-performance solution manufactured in China, designed for precision welding applications. The machine consists of key components including an ultrasonic generator, transducer, upper and lower poles, pneumatic elements, and a sturdy rack. Utilizing a full digital circuit high-power mode, it ensures stable performance and powerful output. Operators can easily select the appropriate working mode, adjust the amplitude and time settings, and securely place the workpiece into the limit mold before initiating the welding process. As a leading factory and supplier, we are committed to delivering cutting-edge technology tailored to meet your welding needs.

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    Product Detail

    Specifications

    Cell system

    Laminate weldable range (copper foil or aluminum foil 3-50 layers)
    Substrate thickness

    (1) Positive electrode: A, aluminum foil 0.016mm. B, pure aluminum with 0.2mm (2) negative electrode: A, copper foil 0.008mm. B, pure copper nickel-plated tape 0.2mm.
    Welding head design direction

    Horizontal design: (2-4 face design), only two faces can be designed when the length is limited or there is a resistance, and four faces can be designed within the range of the exclusion of steric resistance and length, depending on the specific situation
    Welding parameter

    (1) Welding time: within 0.1-0.8S (program 0-60S adjustable), adjustable accuracy: 0.01S.

    (2) Welding pressure: 0.1 ~ 0.6Mpa, adjustable precision 0.02Mpa (3) resonance frequency: 20KHz±100Hz.
    Energy transducer

    Transducer ultrasonic frequency: 20KHZ±100Hz (automatic tracking).
    Electric power parameter

    Welding mode: time mode, energy mode, segment mode can be adjusted.
    Welding quality

    No virtual welding, welding through, leakage, solid welding, layer penetration. Welding pass rate: 99.9%. The pass rate was 99.9%
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    Frequently Asked Questions

    Q What is the weldable layer range for the cell system?
    The system is designed for a laminate weldable range of 3 to 50 layers of copper foil or aluminum foil.
    Q What are the compatible substrate thicknesses for the positive and negative electrodes?
    For the positive electrode, it supports 0.016mm aluminum foil and 0.2mm pure aluminum. For the negative electrode, it supports 0.008mm copper foil and 0.2mm pure copper nickel-plated tape.
    Q How is the welding head design configured?
    It features a horizontal design with a 2-4 face configuration. Two faces are designed when length is restricted or resistance is present, while four faces can be utilized within the range of excluding steric resistance and length, depending on the specific application requirements.
    Q What are the adjustable ranges for welding time and pressure?
    The welding time is adjustable within 0.1-0.8S (program range 0-60S) with an accuracy of 0.01S. The welding pressure ranges from 0.1 to 0.6Mpa with an adjustable precision of 0.02Mpa.
    Q What welding modes and frequencies does the system support?
    The system features adjustable time, energy, and segment welding modes. The transducer operates at an ultrasonic frequency of 20KHZ±100Hz with automatic tracking.
    Q What is the expected welding quality and pass rate?
    The equipment delivers high welding quality with no virtual welding, welding through, leakage, solid welding, or layer penetration, achieving a welding pass rate of 99.9%.