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High-Performance Ultrasonic Welding Machine from China Suppliers - Reliable Factory Solutions for Metal Welding
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High-Performance Ultrasonic Welding Machine from China Suppliers - Reliable Factory Solutions for Metal Welding

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Principle and Application of Metal Welding Machines

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The metal welding machine, a cutting-edge solution from reputable China suppliers, consists of an ultrasonic generator, transducer, upper and lower poles, pneumatic components, and a durable rack. Utilizing a fully digital high-power circuit mode, this machine offers stable performance and robust output for various welding tasks. Prior to welding, users can select the desired working mode to fine-tune amplitude and time settings. Once configured, the cells are securely placed into the limit mold for seamless welding. Our factory ensures that each machine meets the highest quality standards, making it an essential tool for reliable metal joining.

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    Product Detail

    Technical Specifications
    Cell System Laminate weldable range (copper foil or aluminum foil 3-50 layers)
    Substrate Thickness Positive electrode: A. Aluminum foil 0.016mm; B. Pure aluminum with 0.2mm
    Negative electrode: A. Copper foil 0.008mm; B. Pure copper nickel-plated tape 0.2mm
    Welding Head Design Horizontal design: (2-4 face design). Two faces are utilized when length is limited; four faces can be designed depending on steric resistance and specific application requirements.
    Welding Parameters • Welding Time: 0.1-0.8S (Adjustable range 0-60S), Accuracy: 0.01S
    • Welding Pressure: 0.1 ~ 0.6Mpa, Accuracy: 0.02Mpa
    • Resonance Frequency: 20KHz ± 100Hz
    Energy Transducer Ultrasonic frequency: 20KHZ ± 100Hz with automatic frequency tracking.
    Electric Power Adjustable modes: Time mode, Energy mode, and Segment mode.
    Welding Quality No virtual welding, welding through, leakage, or layer penetration. Solid welding achieved with a 99.9% pass rate.
    Contact Us for Custom Solutions
    Frequently Asked Questions
    How many layers of foil can this machine weld?
    The system is designed for a laminate weldable range of 3 to 50 layers of either copper or aluminum foil.
    What is the precision of the welding time and pressure?
    The machine offers high precision with time adjustments accurate to 0.01S and welding pressure accurate to 0.02Mpa.
    Does the machine support different welding modes?
    Yes, it features three adjustable welding modes: Time mode, Energy mode, and Segment mode to suit different production requirements.
    What is the resonance frequency of the transducer?
    The transducer operates at a resonance frequency of 20KHz ± 100Hz and includes automatic frequency tracking for stability.
    What kind of welding quality can I expect?
    The system ensures solid welding with no leakage or layer penetration, maintaining a high welding pass rate of 99.9%.
    Can the welding head be customized?
    Yes, the welding head features a horizontal design with 2 to 4 face options, depending on the specific steric resistance and space constraints of your application.