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China Ultrasonic Welding Machine - High-Performance Factory Equipment from Reliable Suppliers
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China Ultrasonic Welding Machine - High-Performance Factory Equipment from Reliable Suppliers

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Principle and Application of Metal Welding Machine

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The metal welding machine, a product of leading China suppliers, is expertly designed for high-quality welding applications. It consists of key components such as an ultrasonic generator, transducer, upper and lower poles, pneumatic components, and a sturdy rack. Utilizing a full digital circuit high-power mode, this factory-manufactured machine delivers stable performance and robust output. Prior to welding, users can easily select the appropriate working mode to adjust amplitude and time settings. Once configured, the cells are placed into the limit mold for precise welding. Experience reliable and efficient welding solutions with our top-tier products from China.

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    Product Detail

    Specifications

    Cell system

    Laminate weldable range (copper foil or aluminum foil 3-50 layers)
    Substrate thickness

    (1) Positive electrode: A, aluminum foil 0.016mm. B, pure aluminum with 0.2mm

    (2) Negative electrode: A, copper foil 0.008mm. B, pure copper nickel-plated tape 0.2mm.
    Welding head design direction

    Horizontal design: (2-4 face design), only two faces can be designed when the length is limited or there is a resistance, and four faces can be designed within the range of the exclusion of steric resistance and length, depending on the specific situation
    Welding parameter

    (1) Welding time: within 0.1-0.8S (program 0-60S adjustable), adjustable accuracy: 0.01S.

    (2) Welding pressure: 0.1 ~ 0.6Mpa, adjustable precision 0.02Mpa.

    (3) Resonance frequency: 20KHz±100Hz.
    Energy transducer

    Transducer ultrasonic frequency: 20KHZ±100Hz (automatic tracking).
    Electric power parameter

    Welding mode: time mode, energy mode, segment mode can be adjusted.
    Welding quality

    No virtual welding, welding through, leakage, solid welding, layer penetration.

    Welding pass rate: 99.9%. The pass rate was 99.9%
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    Frequently Asked Questions (FAQ)

    What is the laminate weldable range for the cell system?
    The system supports a laminate weldable range of 3 to 50 layers for both copper foil and aluminum foil.
    What substrate thicknesses are compatible with this equipment?
    For the positive electrode, it supports aluminum foil of 0.016mm and pure aluminum of 0.2mm. For the negative electrode, it supports copper foil of 0.008mm and pure copper nickel-plated tape of 0.2mm.
    How is the welding head design configured?
    It uses a horizontal design with a 2-4 face configuration. Depending on the specific situation, only two faces are designed when length is limited or resistance exists, while four faces can be designed if steric resistance and length permit.
    What are the adjustable ranges for the welding parameters?
    The welding time is adjustable within 0.1-0.8S (program 0-60S adjustable) with an accuracy of 0.01S. The welding pressure is adjustable from 0.1 to 0.6Mpa with a precision of 0.02Mpa. The resonance frequency operates at 20KHz±100Hz.
    What welding modes and frequencies does the system support?
    The system features an ultrasonic frequency of 20KHZ±100Hz with automatic tracking. It supports adjustable welding modes including time mode, energy mode, and segment mode.
    What is the expected welding quality and pass rate?
    The equipment ensures high-quality output with no virtual welding, welding through, leakage, solid welding, or layer penetration, achieving a consistent welding pass rate of 99.9%.