China Suppliers and Factory for High-Efficiency Forming Machine with Advanced Clamping System
Technical Specifications
Main functions of fixture
1. Provide adjustable pressure required to compress the battery cell (with alarm for out-of-range settings).
2. Press electrodes to ensure reliable circuit connection.
3. Ensure upright battery formation with the air bag facing up.
Configure power supply
Voltage: AC380±10%. Charge/discharge power: 15kW. Max heating power: 19kW (room temp to target). Insulation heating: 6.5kW.
Pressure control
Servo motor with multi-stage control. Range: 200kg.f ~ 2000kg.f. Accuracy: ±1% (for >1000kg.f) and ±10kg.f (for ≤1000kg.f).
Safety Protection Systems
Leakage: Auto shut-down if >200mA occurs 3+ times.
Overvoltage: Stops charging if battery exceeds voltage limits.
Power Failure: Auto-waiting mode; resumes process after recovery.
Formation data store
Stores 30+ days of data. Scanning frequency
Frequently Asked Questions
Q: What is the pressure accuracy of the fixture?
A: For pressure above 1000kg.f, the accuracy is ±1%. For pressure below or equal to 1000kg.f, the accuracy is ±10kg.f.
Q: How does the system handle power interruptions?
A: In case of communication failure or PC faults, the device automatically enters a waiting state and resumes the current process once restored.
Q: What are the heating capabilities of the fixture?
A: The maximum heating power is 19kW during the initial ramp-up from room temperature, and it maintains insulation with 6.5kW power.
Q: Can I customize the data recording frequency?
A: Yes, while the default scan value is saved every 2 minutes, the software allows you to set the value time according to your requirements.
Q: What safety measures protect against electrical leakage?
A: The system includes leakage current protection that automatically turns off the input power supply if the leakage exceeds 200mA more than three times.
Q: How is the battery positioned during the formation process?
A: The fixture is designed to ensure the battery remains upright with the air bag facing upwards for optimal formation results.
