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China Metal Welding Machine Suppliers - High-Performance Factory Ultrasonic Welding Equipment

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Principle and Application

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Our advanced metal welding machine, a product of leading China suppliers, is expertly designed with a robust structure consisting of an ultrasonic generator, transducer, upper and lower poles, and pneumatic components, all supported by a durable rack. Utilizing a full digital circuit high-power mode, this welding machine guarantees stable performance and powerful output. Prior to welding, users can easily select the appropriate working mode to adjust amplitude and time. The process begins by placing the cell into a precise limit mold, ensuring exceptional quality in every weld. As a reliable factory, we focus on delivering high-quality welding solutions that meet the rigorous demands of various industries.

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    Product Detail

    Specifications

    Cell system

    Laminate weldable range (copper foil or aluminum foil 3-50 layers)
    Substrate thickness

    (1) Positive electrode: A, aluminum foil 0.016mm. B, pure aluminum with 0.2mm (2) negative electrode: A, copper foil 0.008mm. B, pure copper nickel-plated tape 0.2mm.
    Welding head design direction

    Horizontal design: (2-4 face design), only two faces can be designed when the length is limited or there is a resistance, and four faces can be designed within the range of the exclusion of steric resistance and length, depending on the specific situation
    Welding parameter

    (1) Welding time: within 0.1-0.8S (program 0-60S adjustable), adjustable accuracy: 0.01S.

    (2) Welding pressure: 0.1 ~ 0.6Mpa, adjustable precision 0.02Mpa (3) resonance frequency: 20KHz±100Hz.
    Energy transducer

    Transducer ultrasonic frequency: 20KHZ±100Hz (automatic tracking).
    Electric power parameter

    Welding mode: time mode, energy mode, segment mode can be adjusted.
    Welding quality

    No virtual welding, welding through, leakage, solid welding, layer penetration. Welding pass rate: 99.9%. The pass rate was 99.9%
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    Frequently Asked Questions

    What is the weldable layer range for the cell system?
    The system supports laminate welding for copper foil or aluminum foil within a range of 3 to 50 layers.
    What substrate thicknesses are required for positive and negative electrodes?
    For the positive electrode, it supports aluminum foil of 0.016mm and pure aluminum of 0.2mm. For the negative electrode, it supports copper foil of 0.008mm and pure copper nickel-plated tape of 0.2mm.
    How is the welding head design direction determined?
    It features a horizontal design (2-4 face design). Only two faces are designed when length is limited or resistance exists. Four faces can be designed if steric resistance and length allow, depending on the specific situation.
    What are the default welding parameters and adjustment ranges?
    The welding time is within 0.1-0.8S (program adjustable from 0-60S with 0.01S accuracy). The welding pressure is adjustable from 0.1 to 0.6Mpa (0.02Mpa precision), and the resonance frequency is 20KHz±100Hz.
    What welding modes does the system support?
    The electric power parameters allow adjustable settings for time mode, energy mode, and segment mode.
    What is the expected welding quality and success rate?
    The system prevents virtual welding, welding through, leakage, solid welding, and layer penetration, maintaining a stable welding pass rate of 99.9%.